Could
your Brakes Kill you?
The Sidebar interviews ABS brakes expert Forrest
E. Folck on some of the key issues.
Sidebar:
What
are the biggest misconceptions people have about ABS brakes?
"On
the ABS Controversy: the Jury Is Still Out"
Since the late 1980s, automobiles increasingly have come equipped
with anti-lock braking systems (ABS), which were designed to
give the driver greater control during panic stop situations.
How
have they fared? Some praise ABS as "failsafe" (The
Haynes Automotive Brake Manual, p. 10-1) and "the most
important safety innovation of the last decade
."
(Popular Mechanics SATURDAY MECHANIC, p. 279) The text Auto
Fundamentals states, "Antilock brakes allow the driver
to maintain directional control while providing maximum braking
efficiency
." (p. 444)
But
there is definitely the other side of the coin. In June of
1995, Delmas Maxwell Johnson of the Department of Transportations
National Highway Traffic Safety Administration (NHTSA) reported
the finding that, with passenger cars, there were actually
significant increases in fatal rollover crashes in vehicles
with ABS. E. Hertz, also with NHTSA, likewise noted that passenger
cars with ABS were "more likely to experience fatal rollovers."
Johnson, in his article, "Analysis of the Crash Experience
of Vehicles Equipped with Antilock Braking Systems (ABS)",
observed at the time: "...NHTSA estimates that there
has been little or no net crash reduction with ABS, to date."
With
the above in mind, The Sidebar decided to ask ABS expert Forrest
E. Folck to comment on some of the key issues regarding ABS.
Mr. Folck, based in San Diego, estimates that he has inspected
about 200 antilock braking systems. He has been called on
as an expert witness in several cases involving issues of
ABS malfunctions. The adjacent Sidebar interview elicits some
of his views.
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Folck:
The
biggest misconception that they have is that the car [with ABS]
is capable of stopping in a shorter distance. On slippery surfaces
ABS is usually advantageous. In wet weather it is advantageous.
But a few systems, even on dry asphalt, if you energize the ABS
is takes longer to stop. Usually it doesnt stop you faster
and thats the big misconception.
And
the second biggest misconception is, somehow they think theyll
always have control of the car. Even with the best of antilock brake
systems there can be irregularities in the road surface and the
vehicle can go into a violent spin.
Sidebar:
What are the most common complaints you hear regarding
ABS?
Folck:
The most common complaint I get is that the brake
pedal is pulsating or vibrating. Motorists are not expecting this
pedal pulsation. On the Delphi 6 (ABS system), the pedal doesnt
pulsate. On some systems, it pulsates so slightly you barely perceive
it. And some systems pulsate a lot. The salespeople wont take
you out and demonstrate how the ABS works because they know a lot
of people will object to the way the pedal feels.
Sidebar:
An article I read seemed to support the idea that
when they came out with ABS it was in a laboratory type of environment
and they really didnt look at the way it would behave, and
how people would react to it, in real-life situations.
Folck:
You want a good one? The domestic trucks and vans
that use the Kelsey-Hayes rear-wheel ntilock brake system. In those
systems, when the ABS activates, the brake pedal will go to the
floor, and nobody expects it to go to the floor.
Sidebar:
So when that happens people think there is something wrong with
the brakes?
Folck:
Yeah.
On the Kelsey-Hayes rear-wheel system [RWAL] (1) the pedal will
go to the floor and (2) the rear brakes stop working. And simultaneously,
the driver will feel that the vehicle is accelerating. So the brake
pedal is on the floor, they feel the vehicles accelerating
and they "know" the brakes have failed. And thats
how the Kelsey-Hayes rear-wheel system works.
Sidebar:
Theyll
"know" in quotes that the brakes have failed?
Folck:
Yeah,
their heart is in their throat. I mean, the brake pedal has gone
to the floor, the rear brakes are released and they "know"
the brakes have failed. Its an, "Oh my God? What do I
do now?"
Sidebar:
And
it feels like its accelerating because
Folck:
Its
got the rear brakes released. You dont have the usual deceleration
rate. Whats happening is, instead of four brakes working,
only the front two are working. So you feel a lessening of the deceleration.
Sidebar:
Do
you think drivers are generally mis-educated about ABS?
Folck:
Absolutely. They really dont understand how the brake pedal
will behave.
Sidebar:
And
you feel that the reason they are not shown how the ABS works
is because the potential customer would object to it?
Folck:
Right.
The objections by the customer theyll go look for another
vehicle that doesnt have an ABS where you dont get the
pedal pulsation or the pedal doesnt go to the floor.
Sidebar:
What are the most common failures with ABS that you have detected
from your vehicle inspections?
Folck:
Well, in the General Motors trucks and vans, the 4-wheel Kelsey-Hayes
antilock brake system. The brake pedal is supposed to just pulsate
a little bit and stay in position, but sometimes it goes to the
floor.
Sidebar:
What does that indicate when it goes to the floor?
Folck:
That
there is a failure in the ABS. They have a problem with their algorithm,
and it wont set a failure code in the Kelsey-Hayes 4-wheel.
In laymens terms, an algorithm is a sequence of functions
the computer is supposed to take. There are glitches in the algorithm,
and GM has acknowledged the algorithm failures. (Eds. Note: See
the article in the Money Section of USA Today, "GM: Computer
glitch could affect brakes", 05/22/98.)
Sidebar:
The
Haynes Automotive Brake Manual says ABS is a failsafe system,
that even if the ABS malfunctions, it will just revert back to
the normal brakes.
Folck:
Okay,
yes, theyre supposed to work like that, and the vast majority
of them do; but theres always the problem children where the
ABS will fail and the pedal will go to the floor.
Sidebar:
What might a driver feel during an ABS malfunction?
Folck:
Some
sensations are: a high, hard brake pedal that wont go down;
pedal to the floor; heart jumps in the throat youre
coasting when the ABS malfunctions. Sometimes youre freefalling
no brakes at all.
Sidebar:
Would you briefly describe the components of an antilock brake
system?
Folck:
The
wheel speed sensor monitors the speed of the wheels; its a
magnet. The ECU (electronic control unit) is the electronic brains
it monitors the signals coming in and decides which course
of action to take and, if its malfunctioning, it might produce
a fault code if its been programmed to monitor that function.
The brake pressure modulator is the hydro-mechanical unit, the working
mechanism of the apply and release of the pressure at the wheel
"the pumper".
Sidebar:
How fast does an ABS pump?
Folck:
Faster than a human being can.
Sidebar:
Do you think ABS was designed with the typical driver response
to a panic situation in mind?
Folck:
No,
driver education is badly needed. An ABS driver definitely needs
to go to a high performance school and learn how to use them.
Sidebar:
What
do you think the future holds for ABS?
Folck:
More standardizing of the industry, of the systems. Eventually
the electrical glitches will be corrected. I think there will be
a recall in the Kelsey-Hayes systems in GM trucks.
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